Facility Inspection

During the daily inspection of pumping units, numerous points require meticulous attention. However, many inspection points are difficult to access and observe. Drones equipped with visible light and thermal cameras can effectively address this challenge by capturing multi-angle videos and photos, which can detect issues such as overheating, oil leaks, loose belts, and bolts. Additionally, drones can help bridge the gap in digital management systems and reduce the manual workload by providing easily stored and trackable inspection data.

Painpoints

  • The structure's complexity, with many blind spots, makes it challenging for inspection teams to conduct thorough inspections.

Advantages

  • Close-range, multi-angle inspections effectively address the issue of blind spots and dead corners, enabling the identification of potential problems.
  • Oil fields are often hazardous and vast, requiring frequent inspections. This results in a significant allocation of human resources to inspection tasks.
  • Drones can cover large areas, reducing the need for manual labor on foot and ensuring the safety of personnel and production.
  • Traditional inspection methods cannot be easily digitized, archived, or traced.
  • Inspection data can be easily stored and tracked over time, leading to improvements in asset management and preventive maintenance efforts.
  • Oil field operations are subject to stringent regulations and must comply with local, state, and federal standards.
  • Drone data can be utilized to monitor and ensure operational compliance, as well as to generate supporting documentation and reports for compliance teams.

Solution

Automated Facility Inspection

The DJI Dock 3 enables effortless automation of recurring inspection tasks. Schedule an inspection task, and the DJI Dock 3 will automatically collect data and upload the results to DJI FlightHub 2 for further analysis and processing.
  • It is lightweight and portable, making it easy to install and relocate as needed.
  • Plan, schedule, and manage your inspection missions remotely from a centralized cloud platform with DJI FlightHub 2.
  • Rated IP56 to withstand harsh environments.
  • An operating radius of 10 km allows coverage of large facilities with just a few docking stations.
  • Ensure precise inspections with the built-in RTK system.
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Drone Platform

DJI Matrice 4D
Weight: 1850 g
Max Flight Time: 54 minutes
Environment Adaptability: IP55 rating, max takeoff altitude 6500 m, max wind speed resistance 12 m/s
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DJI Matrice 4TD
Weight: 1850 g
Max Flight Time: 54 minutes
Environment Adaptability: IP55 rating, max takeoff altitude 6500 m, max wind speed resistance 12 m/s
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DJI Dock 3
Weight: 55 kg (without the drone)
Size: 1760×745×485 mm (L×W×H, dock cover opened)
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Payload And Software

DJI FlightHub 2
Drone and dock’s cloud management system
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Workflow

  1. Mission Planning:
    – Use DJI FlightHub 2 to plan inspection routes based on high-definition 3D models of the facility.
    – Or import previously saved inspection flight routes to the DJI FlightHub 2 via the Pilot 2 app using the Live Mission Recording feature.
  2. Data Collection:
    – Using DJI FlightHub 2 select the preferred dock and scheduled inspection mission.
    – The Matrice 4TD or Matrice 4D will execute the inspection tasks according to the plan, and upload the captured data to DJI FlightHub 2.
    – If an abnormaly is detected during the flight, adjust the flight mission with manual controls and live-stream from the command center.
    1. Data Analysis:
      – Analyze the images to detect defects or required maintenance work by manually reviewing the data collected. Transfer the data to a third-party sofware to identify equipment defects using model detection.

Reliable and High Performance Inspection

The DJI Matrice 30 Series delivers portability and powerful performance, capable of handling challenging conditions. This solution enables inspection professionals to detect abnormalities with its high-resolution visual and thermal (M30T) sensors, dual-control operations, and precise re-shooting capabilities.
  • The drone is foldable and portable, allowing for easy transportation to outdoor tasks.
  • Quick deployment, ready to fly in just 2 minutes.
  • Cost-effective, featuring an integrated infrared camera for direct temperature measurement operations.
  • Low-light mode ensures detailed image capture even in dimly lit environments.
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Drone Platform

Matrice 30T
Weight (incl. two batteries): 3770 ± 10 g.
Max Flight Time: 41 min
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Payload And Software

DJI Pilot 2
Ground control

Workflow

  1. Mission Planning:
    – Using the Live Mission Recording feature, perform a manual inspection flight to generate the baseline flight route for future inspections.
  2. Data Collection:
    – Import the generate flight mission into the DJI Pilot 2 app.
    – Perform future inspection task with one click by selecting the previously imported flight mission and the drone will collect the same data as the baseline route.
  3. Data Analysis:
    – Analyze the images to detect defects or required maintenance work by manually reviewing the data collected. Transfer the data to a third-party sofware to identify equipment defects using model detection.

Gas Leak Detection and Thermal Inspection

The DJI Matrice 400 is a dependable platform with interchangeable payloads tailored to meet the needs of specific tasks. When paired with a third-party gas detector sensor, inspection teams can identify gas leaks that may otherwise go undetected by the human eye.
  • Equipped with a variety of payloads, it provides operational efficiency and improved inspection capabilities.
  • Detect and accurately pinpoint leaks in real-time from a safe distance, minimizing risk to personnel and enabling precise repairs.
  • Longer flight time and extended transmission range allow for covering large areas, identifying leaks and defective equipment more efficiently.
  • Paired with the Zenmuse H30 Series, it offers high-definition zoom, thermal (H30T) and a laser rangefinder.
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Drone Platform

DJI Matrice 400
Weight: 9740±40 g (with batteries)
Max Takeoff Weight: 15.8 kg
Max Payload: 6 kg
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Payload And Software

DJI Pilot 2
Ground control

Workflow

  1. Data Collection:
    – Fly the drone manually or use waypoint mission flight on the DJI Pilot 2 app or third-party Payload app.
    – If the gas detector senses a leak it will trigger an alert. Capture images and sensor data on the spot to evaluate the situation.
  2. Data Analysis:
    – Review the gas sensor and visual inspection data to detect defects or required maintenance work.

Portable Quick Assessment Inspection

The DJI Matrice 4E / 4T drones are compact and adept at navigating through relatively narrow spaces between equipment. Equipped with high-definition visible light and infrared cameras (M4T), they are the perfect solution for swiftly getting eyes in the sky to rapidly inspect equipment or structures at a facility.
  • Their compact size enables navigation through narrow spaces, meeting safety regulations and providing optimal shooting angles.
  • Quick deployment and user-friendly operation allow for rapid assessments of facility infrastructure and equipment.
  • High-resolution visual and thermal sensors capture quality images, identifying defects that may easily be overlooked by the naked eye.
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Drone Platform

DJI Matrice 4T
Weight: 1219 g (with propellers)
Max Flight Time (without wind): 49 minutes
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DJI Matrice 4E
Weight: 1219 g (with propellers)
Max Flight Time (without wind): 49 minutes
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Payload And Software

DJI Pilot 2
Ground control

Workflow

  1. Data Collection:
    – Manually fly the Matrice 4E / 4T drone covering narrow spaces and getting closer looks at key components using the zoom capabilitites.
  2. Data Analysis:
    – Import the images to DJI Thermal Analysis Tool to analyze the inspection results manually or import to a third-party software to identify equipment defects using model detection.

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